About Straightening Machine
Straightening Machines
Capitalizing on our vast knowledge of the arena, we have established ourselves as an eminent manufacturer and supplier of Straightening Machines. These machines are employed in railway, metal processing and automotive industries for straightening metal bars & sheets. We use best quality stainless steel and modern technology to design these Straightening Machines, in compliance with international quality standards. To meet the diverse needs of the clients, we offer these machines in various roll centers and capacities to opt from.
Key Features:
- Modular design
- Silent operation
- Low power consumption
Further Details:
Straightening Machines have level of endurance and tensile strength. The gears are forged using tested, high strength steel.
Advanced Straightening PerformanceUtilizing a blend of hydraulic and mechanical technology, this straightening machine achieves precise metal shaping for rods, bars, and pipes. Its robust motor and intelligent PLC-based controls ensure consistent quality with impressive throughput, meeting demanding industrial requirements efficiently.
User-Friendly and Efficient OperationEquipped with a PLC-based control system and automatic lubrication, operators can manage and maintain the machine easily. This design minimizes downtime and maximizes productivity, making it a reliable solution for manufacturers seeking efficiency and reduced operational complexity.
Durable Design for Industrial DemandsThe machines welded steel frame and paint-coated exterior offer lasting durability, while air cooling helps prolong its service life. Its standardized electrical interface and low noise levels make it well-suited for various factory or workshop environments across India.
FAQs of Straightening Machine:
Q: How does the straightening machine operate to straighten metal rods and bars?
A: The machine uses a combination of hydraulic and mechanical systems powered by a 7.5 kW electric motor. Metal rods or bars are fed through straightening rollers, which realign and correct their shape under controlled pressure monitored by the PLC-based control system.
Q: What materials and sizes can this straightening equipment handle?
A: It is designed primarily for straightening various metal rods, bars, and pipes commonly used in industrial fabrication. The machine can accommodate standard lengths and diameters that fit within its structural dimensions of 3400 x 1200 x 1500 mm.
Q: When should maintenance be performed on the machine?
A: Routine maintenance is simplified due to the automatic lubrication system but regular checks on alignment, coolant air intake, and mechanical integrity are recommended as per the manufacturers guidelines, typically every few months or after extended use.
Q: Where is this machine typically installed and operated?
A: This straightening equipment is ideal for metal manufacturing plants, fabrication workshops, and steel processing units. Its robust design allows installation in production environments that require high-volume, accurate straightening of rods and pipes.
Q: What is the process to control and monitor the operation of the machine?
A: Operators interact with the machine via the user-friendly PLC interface, which allows for precise settings and monitoring of straightening parameters. The system automates most processes, including lubrication and error detection, ensuring efficient operation.
Q: What are the benefits of using this machine over manual straightening methods?
A: It delivers higher accuracy (0.3 mm/m), faster processing rates up to 2.5 tons/hour, and reduced labor involvement. Automatic control and lubrication minimize operational downtime and errors, ensuring a more consistent quality of straightened products.