About Automatic Cut To Length Machine (ACTLM)
TECHNICAL DESCRIPTION
- Objective : Sheets to Cut out of Galvanized Coils.
- Details of Strips used : G.I/CRCA SHEETS
- Width : 500 mm to 1250 mm
- Thickness : 0.12 to 0.63 mm. Max.
Details of Coil:
Coil weight at entry : 10 Tonnes Max.
Coil inside dia : 508 mm
Coil outside dia : 1600 mm.
Line Speed : 40 mpm.
No. of cuts : 13-15 / min.
Length of cut sheets : 1000 mm to 5000 mm
Length Accuracy : + 1 mm in 1 mtr length longitudinally
+ 1 mm in 1 mtr length Diagonally
Direction of the line : Left to Right
Req. Electric Supply : 415 volts 3 Phase 50 Cycles
Production Capacity : 780-900 Sheets Per Hour
OUR CUT TO LENGTH LINE CONSISTS OF THE FOLLOWING PARTS :
PART QTY.
1. Coil Car 1 no.
2. Decoiler 1 no.
3. Strip entry guide roll 1 no.
4. Feeding roll 1 no.
5. Shearing machine 1 no.
6. Stacker 1 no.
7. Power pack 1 no.
8. Control Panel 1 no.
Precision Engineering for Every Sheet Metal TaskOur ACTLM utilizes advanced servo control and PLC-based automation to achieve a mechanical precision of 0.1 mm per meter. The photoelectric sensor optimizes sheet alignment, guaranteeing uniform results regardless of material type. The system accommodates a wide range of thicknesses and lengths, meeting the strictest industrial standards for accuracy.
Effortless Operation with Multilingual Touch PanelFeaturing a modern HMI touch screen with multilingual support, operators can easily configure settings, monitor performance, and adjust parameters. The intuitive design speeds up training and enhances workflow efficiency, offering instant accessibility to essential machine controls.
Built-In Safety and Sturdy ConstructionEquipped with emergency stop buttons and safety guards, this machine prioritizes operator protection. The robust industrial build, air-cooled system, and heavy-duty servo motor ensure consistent performance, low noise operation ( 72 dB), and a long service life even in demanding factory environments.
FAQs of Automatic Cut To Length Machine (ACTLM):
Q: How does the Automatic Cut To Length Machine (ACTLM) ensure accurate cutting of sheet materials?
A: The ACTLM uses a servo motor drive with PLC-based controls and photoelectric sensor guided sheet alignment. This system delivers highly precise cuts, with a mechanical accuracy of 0.1 mm per meter, suitable for steel, aluminum, and copper sheets.
Q: What safety features are included with the ACTLM?
A: This machine is equipped with emergency stop buttons and protective safety guards, which help prevent accidents during operation and ensure compliance with industrial safety standards.
Q: Can the ACTLM accommodate different sheet thicknesses and materials?
A: Yes, the ACTLM is designed for cutting mild steel, stainless steel, aluminum, and copper sheets. It supports thicknesses ranging from 0.2 mm to 3.0 mm, providing flexibility for diverse fabrication requirements.
Q: Where is on-site installation and commissioning support available for the ACTLM?
A: On-site installation and commissioning support is provided by the manufacturer for customers across India to ensure seamless integration and setup of the machine in industrial facilities.
Q: How is line speed adjusted in the machines operation?
A: The ACTLM uses a variable frequency drive to precisely control and adjust the cutting speed, allowing operators to match production requirements, with speeds ranging from 0 to 80 meters per minute.
Q: What are the benefits of the touch screen HMI with multilingual support?
A: The touch screen HMI provides an intuitive and user-friendly interface, allowing operators to manage settings in multiple languages, monitor machine status, and make quick adjustments, thus improving productivity and reducing downtime.